I recently made a new tonneau cover for a clients late BN1.
The client was able to send me his original tonneau in the original Sage green Everflex so I could cross reference it with my patterns and re-examine the details...
While I was at it, I pulled out my original Red early BN1 tonneau so I could lay them out together and examine the differences,
Here you can see the late BN1/BN2 style tonneau in Green, compared to the early BN1 tonneau in Red:
The early BN1 tonneau pattern followed the cars cockpit rail curvature around the front, while the later style had more sqaured off front corners and used turn-snaps in the front corners rather than the Tenax snaps the earlier used...
Notice the original "Lightning" zipper used on both styles -
Both styles have the same little under flaps for turn-snaps sewn in just behind the doors...
Slightly different stitching at the base of the zipper...
Also some updated stitching details around the rear hook bars as the later style improved...
Here's one of my new early BN1 tonneau's that I made earlier this year - in correct Red Everflex, with a new correct style Lightning zipper:
And here's the new one I made in the later style for Curt -
Unfortunately the Sage Green Everflex is totally unavailable, and it's just not wise to try and custom dye a piece of weather equipment that's going to be used regularly. So we had to settle on using the available Dark Green Everflex - which still looks great!
Complete with a new correct zipper and his original Lightning pull -
Get yours through:
Until next time -
This week I made a visit up to Sydney to visit some of my fellow Healey buddies.
I test fit one of my new Tonneau covers on a friends BN1, and got to catch up and talk Healey's -
Of course while I was in the area I made a quick stop in to see my BN1 at Jetstream Auto and Custom.
Jason has the chassis all rigged up in a rotisserie and he's already cut off the old rotten outer sills, as he's preparing it for wet blasting.
He tried using a pressure washer on the underside to clean off the mud and expose the original undercoating on the rear chassis around the rear axle. - What he discovered was quite interesting!
Here's some good pics of the underside condition - the front cross-member will definitely be getting replaced! as well as the outer sill areas:
Most interestingly though, It has been found in the past that the factory seems to have applied a small amount of undercoating - by hand, to only a few surfaces of the rear chassis area:
Often under the boot floor, (sometimes including the protruding gas tank!) - and on the vertical boot bulkhead surface immediately behind and over top of the rear axle.
Most cars have shown this undercoating applied before the body was finally painted, so the black undercoat would have been painted body colour.
However, my car seems to exhibit the undercoat being applied over the paint!
There does not appear to be any undercoating under the blue body colour on my car, nor was any found under the boot floor at all!
What does turn up is black undercoat, clearly brushed on by hand, on top of the blue paint- only on the 2 bulkhead panels behind and over the rear axle.
Of course the first thing that comes to mind is when was this applied? is it indeed factory? - it certainly looks like it is and, fits the previous descriptions of location and style of hand brushing - but this ones over the paint! ?
There you have it concours guys - the plot thickens!
In other news, I've packed up my original front and rear shocks and will be sending them out east to be rebuilt at Apple Hydraulics.
Until next time -
I recently started on a job for a customer who has an un-restored 1956 Healey BN2 in Healey blue with the rare Teal blue interior.colours.
While Teal is a rare interior colour, it's one that I'm quite familiar with;
My late father Rich Chrysler had a '56 BN2 that he restored back in the early 90's that also had remnants of a Teal blue interior. It sent him on a massive research hunt for others like it so he could restore his to original spec..
With the help of fellow Healey upholstery experts Martin Macgregor and Peter Svilans, here's they came up with back in 1992:
Since then we've found several other un-restored cars with the teal interior combo appearing in blue cars and even a few white cars throughout 1956 until the end of BN2 production.
We've also found a few early Blue BN4's with the Teal blue trim combined with cream piping as late as March '57.
With this most recent job being sent to me, I've had the opportunity to take a fresh look and study how the Teal blue colour faded so differently among the differing materials of leather, vinyl and Armacord it was seen on.
Having been in the Healey upholstery business for over 15yrs now I've seen A LOT of original trim!
The key's to remember when studying original colours and narrowing down specific shades is: Exposure!
ie: materials that have spent 50+yrs in the sun and elements are going to bleach and fade in wild ways that can be very confusing for restorers to decipher.
It's important to find areas that have never seen daylight or exposure to moisture, cleaners etc...look in dark areas and under edges and seams...
In the below pic, I'm trying to match the original leather shade on the bottom of this cushion - not being fooled by the brighter colour above that it's become over time...
Here are some more pics of original teal found on my friend Richard's BN2 - again showing how the exposed vinyl faded to a greyish green, while the leather got more brilliant over time...
Notice the unexposed Blue Karvel carpet and Teal Armacord under the armrest -
Of course most Healey owners will recognize this standard shade of dark blue with grey piping. All the materials of leather, vinyl, Armacord, and carpet were in similar shades of dark blue.
This dark blue interior colour scheme was seen in cars painted Healey Blue/Healey Grey, and also available in cars painted Old English White, and Coronet Cream.
It's worth noting that this standard dark blue Karvel carpet and royal blue Everflex weather equipment remained the standard used even with the Teal blue interiors -
Here's some good pics of the standard dark blue used on BN1's and BN2's throughout production:
Notice with the armrest removed below, the original blue colour of Karvel carpet with dark blue vinyl edging - both colours faded with exposure, the carpet turned to a grey colour, while the blue got a bit lighter over time.
Moving on to the Reds:
Another colour that a lot of Healey 100 owners often don't get right, is the standard Red/Persimmon interior colour scheme offered as "Red" on BN1's and early BN2's painted Black, White, Carmine Red or even Coronet Cream!
Like the Teal scheme, the factory decided to use some high contrasting material colours together:
The carpet, Armacord and Everflex weather equipement were all in a medium Scarlet Red shade, while all the vinyl and leather were done in a very bright contrasting Persimmon shade.
Persimmon is another colour that can act like a chameleon after decades of sun and wear -
A number of years ago my father and I restored a '54 BN1 that had all of it's original Red/Persimmon interior still intact. I was given the task of carefully cleaning all the interior components and reinstalling them on the car.
What I found was the Persimmon would fade out to a bright Orange over time, though in areas unexposed I could see it started life as a very bright Red with a faint Orangy hue when compared to the darker red carpet and Armacord:
Look at the variations of colour saturation! It's evident how orange the Persimmon became over time, though it actually started a very bright red:
Persimmon was also seen used on the piping in Carmine Red cars with black trim:
At the end of 1955 as the BN2's evolved, the Carmine Red paint scheme was discontinued in exchange for Reno Red.
Subsequently, the Persimmon shade of interior was also discontinued and replaced with a slightly more scarlet looking shade of red leather and vinyl that better matched the Red carpet and Armacord.
Here's some examples of the later red that replaced the Persimmon shade after December 1955:
Notice how the upper surfaces of the seats have indeed faded to a slightly more orange hue - though make no mistake, these are a much darker shade of Red than the previous Persimmon!
The last interior colour I'm going to feature is the Green colour scheme that was offered with cars painted Spruce green, Old English White, or Black.
It used a variety of different shades of green to create what I consider to be a truly elegant interior colour scheme!
The leather and vinyl were both a dark green with only slight contrast between the 2 materials...
Armacord was a bright Emerald green with contrasting Dark Green vinyl binding...
And to finish it off, it had this Sage Green Everflex used for all the weather equipment:.
Unfortunately, Sage Green Everflex is completely unavailable nowadays, so restorers must settle for a Dark Green Everflex instead..
Black and White:
Of course there were a few more less colourful interior schemes left that I haven't mentioned yet:
There was an off White leather colour that was used with Black carpet, Armacord, vinyl and piping. This was only available for 6 months on Black BN1's only.
Unfortunately I don't have any good pics of it to show you -
Black interiors with Red piping were offered with Carmine Red and Reno Red cars, the carpet, vinyl, leather, Armacord and Everflex would all have been Black with only the seat & armrest piping being in contrasting Red.
An all Black interior scheme was also offered in 1956 with the introduction of the Florida Green paint scheme:
To finish, I'd like to leave you with a colour chart made by Roger Moment that lists all of these colour schemes by date and body number -
I have done a lot of research to source just about all of these original materials in the correct colours for reproducing Healey 100 interiors accurately.
The only materials that are unavailable in the correct colours are the Green Karvel, Everflex and Armacord, as well as the Teal Armacord - although I have found decent substitutes for the carpet and Everflex, and can custom dye the Armacords.
For Concours accurate upholstery for your Healey, come to:
Until next time -
Classic auto enthusiast, upholsterer, coach trimmer, and fine scale modeler.